Sandvik Coromant 5735403 Grooving Insert 1mm Corocut Xs

Product Description

The SANDVIK COROMANT 5735403 is a solid carbide grooving insert in the CoroCut XS series, designed for precision grooving operations on small-diameter and complex workpieces. It carries a TiAlN/TiN PVD coating applied via physical vapor deposition, which provides wear resistance and thermal stability at the cutting edge. The insert offers a 1.00 mm cutting width and a maximum depth of cut of 2.70 mm, with a neutral rake angle of 6 degrees and a corner radius of 0.05 mm. Machining professionals and CNC operators install this insert in compatible CoroCut XS toolholders for tight-tolerance grooving, parting, and profiling on lathes and turning centers.

This insert is suited for grooving applications in general machining environments, including medical, watchmaking, and precision component manufacturing where small groove widths and tight depth tolerances are required. The right-hand cutting orientation and MAG chip breaker geometry are engineered for controlled chip formation at shallow-to-moderate depths of cut, typically ranging from 2.00 mm to 3.00 mm. The ISO code MAGR 3 100 1025 identifies the insert style, seat size, and grade for direct cross-reference when sourcing replacements.

Key Features

• Solid carbide substrate with TiAlN/TiN PVD coating for wear and thermal resistance
• 1.00 mm cutting width for narrow grooving and profiling operations
• Maximum depth of cut of 2.70 mm; effective range of 2.00 mm to 3.00 mm
• MAG chip breaker geometry with neutral rake and 6-degree rake angle for controlled chip evacuation
• Right-hand cutting orientation, insert size 3, seat size 3
• Multi-use insert compatible with CoroCut XS tooling system

Compatibility

Designed for use with SANDVIK COROMANT CoroCut XS series toolholders accepting seat size 3 inserts, as identified by ISO code MAGR 3 100 1025 and manufacturers catalog number MAGR 3 100 1025.

Installation Notes

This insert is installed by a qualified machinist or CNC operator. Power down and lock out the machine spindle before changing inserts. Seat the insert fully and evenly in the toolholder pocket before torquing the clamping screw to the toolholder manufacturer specification. Inspect the insert seat and clamping components for chips or debris prior to installation to avoid seating errors that can affect dimensional accuracy.