No glow during startup; furnace clicking but doesn’t ignite.
Furnace blows cold air or cycles on/off repeatedly.
Circuit breaker trips during ignition attempt.
Physical damage like cracks or white spots on the ignitor.
How do you test a hot surface ignitor?
Ensure power is off and ignitor cooled.
Visually inspect for cracks or discoloration.
Use a multimeter on the lowest ohms setting:
Ideal resistance is typically 40–100 Ω (some sources say 50–400 Ω). Values outside that range indicate a faulty ignitor.
How do you replace a hot surface ignitor?
Turn off power and gas.
Access the ignitor—usually located near the burners.
Unplug its connector and carefully remove it; surface is extremely brittle—handle with care and never touch the ceramic.
Insert the replacement (same spec) and reconnect.
Restore power/gas, then test operation.
What causes hot surface ignitor failure?
Thermal stress from heating/cooling cycles leading to cracks.
Debris or dust buildup can cause damage or short circuits.
Voltage irregularities like power surges.
Physical impact or contaminants—for example, oils from skin.
How long should a furnace ignitor last?
Silicon nitride ignitors: typically 7–15 years.
Silicon carbide ignitors: about 3–5 years due to brittleness.
Modern units often list a lifespan of around 7 years.
How much current does a hot surface ignitor use?
They draw a few amperes momentarily during startup. If it draws too high or low current, the ignitor may fail or trip the breaker. Reddit techs advise comparing current draw against manufacturer specs; significant deviations mean replacement.
When should I replace my furnace ignitor?
Immediately if it shows visual damage or fails the multimeter or current test.
As a preventive measure around the end of its typical lifespan: ~5 years for SiC, ~10 years for SiN.
Consider replacement during routine maintenance to avoid mid-winter breakdowns.