Merit Brass 8004-200 Aluminum Pipe Nipple Sch 40

Product Description

The MERIT BRASS 8004-200 is a 6061 aluminum pipe nipple designed for threaded pipe assemblies in fluid and gas distribution systems. Measuring 1/4 inch in diameter and 2 inches in length, it features full threading on both ends, conforming to Schedule 40 wall thickness standards. Machined from 6061 aluminum alloy, this nipple offers a balance of corrosion resistance and structural strength suited for low-pressure plumbing, pneumatic, and industrial fluid lines. Plumbers, pipefitters, and maintenance technicians install this nipple as a close connector between threaded fittings, valves, and pipe runs where aluminum construction is preferred over steel or brass.

This nipple is appropriate for residential and light commercial piping applications where 1/4-inch NPT connections are required. Common install scenarios include compressed air lines, irrigation headers, pneumatic control systems, and general industrial plumbing where a short threaded connector is needed between fittings. The Schedule 40 wall thickness provides adequate pressure capacity for typical low-pressure service. OSHA compliance is noted, making this nipple suitable for workplace installations subject to occupational safety standards.

Key Features

• 6061 aluminum alloy construction for corrosion resistance in fluid and air service
• Threaded on both ends for direct connection between NPT fittings
• Schedule 40 wall thickness meets standard pressure requirements
• 1/4-inch nominal pipe size fits common small-diameter threaded assemblies
• OSHA-compliant for use in regulated workplace piping installations
• Lightweight design at 0.024 pounds reduces load in overhead or weight-sensitive runs

Compatibility

Designed as an OEM-style replacement or new-installation component for 1/4-inch NPT threaded pipe systems using Schedule 40 aluminum fittings and pipe.

Installation Notes

Installation should be performed by a licensed plumber or qualified pipefitter following applicable IPC or facility-specific piping codes. Shut off and depressurize the affected line before removing or installing any threaded nipple. Apply thread sealant tape or pipe dope rated for aluminum and compatible with the conveyed medium before making up the joint. Do not over-torque aluminum threads, as the alloy is softer than steel and susceptible to thread deformation.