Jones Stephens 102632 Pilot Generator PG-9 Replacement

Product Description

The JONES STEPHENS 102632 is a pilot generator designed to provide a pilot flame for igniting gas burners while simultaneously generating a millivolt output to operate gas valves and relays. This type of component is a core part of millivolt-based gas appliance control systems, where no external power source is required to hold the main gas valve open. The millivolt signal produced by the pilot generator is the signal that keeps the system running safely. Licensed plumbers and HVAC technicians install this part during service calls on standing-pilot gas appliances.

The 102632 is built as a universal replacement in the PG-9 style, making it applicable across a wide range of residential and light commercial gas appliances that use standing pilot ignition systems. Typical applications include gas furnaces, boilers, water heaters, and space heaters that rely on millivolt control rather than electronic ignition. It is suited for replacement service where the original pilot generator has failed or is no longer generating adequate millivolt output to hold the main valve open reliably.

Key Features

• Generates millivolt output to operate gas valves and relays in standing-pilot systems
• Produces pilot flame for direct ignition of gas burners
• Universal PG-9 style design for broad replacement applicability
• No external power supply required — self-powered millivolt operation
• Designed as a direct replacement for failed or degraded pilot generators

Compatibility

Designed as a universal PG-9 style replacement for millivolt-based standing pilot gas appliance control systems including gas furnaces, boilers, water heaters, and space heaters.

Installation Notes

Installation should be performed by a licensed HVAC technician or plumber in accordance with applicable local codes and the appliance manufacturer instructions. Shut off the gas supply at the appliance shutoff valve and allow all components to cool completely before beginning work. Verify millivolt output with a millivolt meter after installation to confirm the generator is producing adequate signal to hold the main gas valve open. Do not apply thread sealant or pipe compound to electrical contact surfaces.

Technical Specifications

• Output Type: Millivolt
• Style: PG-9 Universal Replacement
• Function: Pilot flame generation and gas valve/relay operation

Standard Information

• Brand: JONES STEPHENS
• Manufacturer Part Number: 102632