Iscar 6402485 Grooving Insert IC528 2mm Chamgroove

Product Description

The ISCAR 6402485 is a solid carbide grooving insert carrying the manufacturer designation GIQR8200R100 and grade IC528, designed for external grooving and turning operations in demanding machining environments. It features a 2.00 mm cutting width with a maximum depth of cut of 1.50 mm and a full corner radius of 1.00 mm. The PVD-applied TiCN and TiN coating combination promotes wear resistance and edge stability at elevated cutting temperatures. This is a right-hand, single-end insert secured by a screw-type holding method, making it suitable for precision grooving on CNC lathes and turning centers operated by qualified machinists and tooling professionals.

This insert belongs to the ISCAR ChamGroove series and is engineered for grooving and profiling of superalloys and titanium workpieces, corresponding to ISO material codes M, P, and S. Typical applications include aerospace component machining, medical implant turning, and other high-performance part programs where tool life and dimensional consistency in narrow groove profiles are critical. The insert is compliant with ISO 13399 tooling data standards, supporting integration into digital tooling management systems. It ships individually but carries a minimum order quantity of 10 units per manufacturer requirement.

Key Features

• IC528 grade solid carbide substrate with PVD TiCN and TiN coating for enhanced wear resistance in difficult-to-machine materials
• 2.00 mm cutting width with full corner radius of 1.00 mm for consistent groove geometry
• Maximum depth of cut of 1.50 mm supporting grooves up to 2.00 mm deep within the rated range
• Right-hand orientation with screw-type clamping for rigid, repeatable insert indexing
• Multi-use tool designation within the ChamGroove series for versatile grooving and profiling operations
• ISO 13399 compliant for compatibility with digital tool management and CAM toolpath libraries

Compatibility

Designed for use with ISCAR ChamGroove series toolholders configured for GIQR-style inserts with size code 8200R100. Primary workpiece materials are superalloys and titanium (ISO material codes M, P, and S).

Installation Notes

Installation should be performed by a qualified machinist or tooling technician with the machine in a fully stopped and locked-out state before insert exchange. Verify that the toolholder pocket is clean and free of chips or debris before seating the insert. Tighten the clamping screw to the torque specification listed in the ISCAR ChamGroove toolholder documentation for this insert style. Inspect the insert seating and corner radius condition before resuming cutting operations.