Iscar 6004498 Carbide Cutoff Insert 2.2mm Do-grip

Product Description

The ISCAR 6004498 is a solid carbide double-ended cutoff and parting insert designed for use in Do-Grip style toolholders. Manufactured under the DGR 2202C-6D catalog designation and coated with ISCAR IC808 grade via PVD process, this insert delivers consistent performance in parting and grooving operations. The IC808 submicron carbide grade is engineered for broad material compatibility, covering steel, stainless steel, cast iron, non-ferrous alloys, and high-temperature alloys. Key dimensional specs include a 2.2 mm (0.0866 inch) cutting width, a 6-degree right-hand lead angle, a 7-degree relief angle, and a 0.20 mm corner radius. The insert uses a mechanical clamp holding method and carries a C-style chipbreaker geometry suited for chip control during deep parting cuts.

This insert is intended for industrial metal cutting applications requiring precise parting and cutoff operations on CNC lathes and turning centers. The right-hand lead angle orientation and Do-Grip insert style (seat size 2) are matched to compatible ISCAR Do-Grip toolholders. The universal primary workpiece material classification (ISO material groups H, K, M, P, S) makes this insert applicable across a wide range of production turning environments, from job shops to high-volume machining cells. Maximum depth of cut reaches 18.00 mm (0.7087 inch), supporting cutoff work on medium-diameter bar stock and workpieces. Installation and use are performed by qualified CNC machinists and tooling specialists.

Key Features

• IC808 PVD-coated submicron carbide grade for broad material group compatibility (H, K, M, P, S)
• 2.2 mm cutting width with 6-degree right-hand lead angle and 7-degree relief angle
• Double-ended insert design for extended tooling life per insert
• C-style chipbreaker geometry for controlled chip formation during parting operations
• Maximum depth of cut of 18.00 mm (0.7087 inch) suitable for medium bar stock cutoff
• Compliant with ISO 13399 tooling data standards for toolholder integration

Compatibility

Designed for use in ISCAR Do-Grip series toolholders accepting a size 2 insert seat with DGR-style clamp holding. Compatible with workpiece materials spanning ISO groups H, K, M, P, and S as designated by the manufacturer.

Installation Notes

Installation is performed by qualified CNC machinists or tooling setup personnel. Ensure the machine spindle is fully stopped and the toolholder is secured before seating or replacing the insert. The clamp screw should be tightened according to the toolholder manufacturer specifications using the appropriate Torx or hex key. Verify correct insert orientation and lead angle direction before resuming cutting operations.