Iscar 5604499 Milling Insert HM90 Adkw 1505PDR IC928

Product Description

The ISCAR 5604499 is a solid carbide milling insert designed for high-performance metal removal in demanding machining applications. Carrying the ANSI and ISO designation HM90 ADKW 1505PDR IC928, this insert features a parallelogram shape with an 85-degree included angle and a positive rake geometry. The IC928 grade is finished with a PVD-applied TiAlN coating, which provides thermal resistance and wear protection during interrupted and continuous milling cuts. With two cutting edges per insert and a honed cutting edge style, it delivers consistent chip formation across its 0.557-inch effective cutting edge length. This insert is installed by machining professionals in production and job-shop environments.

This insert is engineered for milling steel, stainless steel, superalloys, and titanium. It is compatible with the HM90-15 cutter series and belongs to the HELI2000 series platform. The PDR chip breaker geometry supports stable cutting across a range of depths up to 0.472 inches (14.15 mm). Right-hand orientation and screw-held mounting make it a fit for standard HM90-15 toolholders used in vertical and horizontal milling operations on CNC machining centers.

Key Features

• IC928 grade with PVD TiAlN coating for extended tool life in steel and superalloy applications
• Positive rake geometry reduces cutting forces and heat generation
• PDR chip breaker promotes controlled chip evacuation across varying feed rates
• Two usable cutting edges per insert reduce per-edge tooling cost
• Honed cutting edge style improves edge stability and reduces micro-chipping
• Screw-held single-sided insert design ensures repeatable seating in the cutter pocket

Compatibility

Designed for use with HM90-15 series milling cutters within the HELI2000 platform. Conforms to ANSI designation HM90 ADKW 1505PDR IC928 and ISO 13399 standard HM90 ADKW 1505PDR. Insert size code 1505; right-hand orientation only.

Installation Notes

Installation is performed by qualified machinists or tooling technicians. Power down and lock out the machine spindle before changing inserts. Use the appropriate torx or hex key to seat the clamping screw to the toolholder manufacturer's specified method without over-torquing the pocket screw. Inspect the cutter pocket and seating surfaces for chips or debris before installing a fresh insert to ensure proper seating and runout.