Ingersoll Cutting Tools 6402177 Grooving Insert TT6080

Product Description

The INGERSOLL CUTTING TOOLS 6402177 is a solid carbide grooving insert designed for precision grooving operations on CNC turning and machining centers. Built to the TDXU-E series standard, this insert features a 0.236 inch cutting width and a neutral hand orientation, making it suitable for straight plunge grooving applications. The insert is coated with an AlTiN/TiAlCrN/TiN multilayer PVD finish that extends tool life in demanding cutting conditions. A positive rake angle of 7 degrees and the XU-Universal chip breaker geometry combine to promote controlled chip flow and reduce cutting forces across a range of materials.

This insert is primarily intended for grooving cast iron workpieces, though the XU-Universal chip breaker geometry broadens its practical application range. It fits standard TDXU-E series clamping toolholders and is suited for use on production turning equipment in both job shop and high-volume manufacturing environments. The clamp-style insert holding method provides secure seating during interrupted or continuous grooving passes. Maximum depth of cut range runs from 0.300 inch up to 1.000 inch, accommodating a variety of groove depths in one insert family.

Key Features

• Solid carbide substrate with multilayer AlTiN/TiAlCrN/TiN PVD coating for extended wear resistance
• 0.236 inch cutting width with a 90-degree lead angle for precise groove geometry
• XU-Universal chip breaker promotes reliable chip control across multiple workpiece materials
• Positive rake angle of 7 degrees reduces cutting forces and tool pressure
• Depth of cut range from 0.300 inch to 1.000 inch for versatile groove depths
• Clamp-style holding method ensures rigid, repeatable insert positioning

Compatibility

Designed for use with TDXU-E series grooving toolholders that accept clamp-style inserts with the TDXU insert style and size code 6 designation.

Installation Notes

Installation should be performed by a qualified machinist or tooling technician with the machine in a fully stopped and locked-out state. Seat the insert fully in the pocket and confirm the clamp is secured before resuming spindle operation. Inspect the insert pocket for debris or wear before each insert change to maintain accurate seating and consistent groove geometry. Follow the toolholder manufacturer's clamping torque guidance and applicable shop safety procedures during changeover.