Ingersoll Cutting Tools 5805309 Milling Insert APKT160408R IN2040

Product Description

The INGERSOLL CUTTING TOOLS 5805309 is a solid carbide milling insert in the APKT160408R ISO geometry, manufactured to grade IN2040. The insert features a TiAlN coating applied via PVD process, a parallelogram shape with an 85-degree included angle, and a positive rake geometry with an 11-degree relief angle. The corner radius measures 0.031 inches. With two cutting edges per insert and a sharp cutting edge style, this single-sided insert is engineered for productive milling of steel and cast iron. Licensed machinists and CNC tooling professionals install this type of insert in compatible milling cutter bodies as a consumable cutting element.

This insert is suited for milling applications in both production and job-shop environments where steel and cast iron are the primary workpiece materials. The positive rake geometry reduces cutting forces and heat generation, making it effective in a range of face milling and shoulder milling operations. The insert is held in the cutter body by screw clamping. Compatible cutter series include 12J1B, 12N1B, 12S1B, 12T1B, 22J3B, 22J5B, 23J6G, and 2J1B. Right-hand cutting orientation applies.

Key Features

• Solid carbide substrate in fine grain and medium grain material grades for wear resistance and toughness
• TiAlN PVD coating provides thermal resistance and extended tool life in steel and cast iron milling
• Positive rake geometry with 11-degree relief angle reduces cutting forces
• Corner radius of 0.031 inches (1/32 inch) balances edge strength and surface finish
• Two cutting edges per insert; single-sided design with screw holding method
• Conforms to both ANSI (APLH53R01 IN2040) and ISO (APKT160408R) standards

Compatibility

Compatible with INGERSOLL CUTTING TOOLS cutter series 12J1B, 12N1B, 12S1B, 12T1B, 22J3B, 22J5B, 23J6G, and 2J1B. Right-hand orientation required. Designed for machining steel and cast iron workpiece materials.

Installation Notes

Installation is performed by machinists or CNC tooling technicians. Before replacing inserts, ensure the machine spindle is fully stopped and locked out per facility lockout/tagout procedures. Use the correct torx or hex key for the clamping screw and seat the insert firmly against all pocket locating surfaces before tightening. Inspect the pocket for chips or wear before loading a new insert.