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The ALLIED MACHINE AND ENGINEERING AS5202-04-C5A is a Grade C5A carbide porting insert designed for precision port machining operations. Featuring a TiAlN (titanium aluminum nitride) coating, this insert delivers improved wear resistance and thermal stability during cutting. It conforms to multiple industry standards including SAE AS5202, SAE J-1926, SAE J-2244-1, ISO 11926-1, and ISO 6149, making it suitable for a broad range of hydraulic porting and fitting seat applications. Machinists and tooling technicians install this insert into compatible porting tool bodies to produce consistent, repeatable port geometry in production and maintenance environments.
The AS5202-04-C5A is rated for universal primary workpiece material compatibility, covering ISO material groups H, K, N, and P. This includes cast irons, non-ferrous materials, non-metals, and steel. It is used in metalworking shops, fluid power component manufacturing, and hydraulic system repair environments where SAE and ISO porting standards must be held to tight tolerances. The insert style is AS5202, size code 04, and is sold in single-unit quantities.
Designed for use with AS5202-series porting tool bodies. Compatible workpiece material groups include ISO H (hardened steel and hard cast iron), K (cast iron), N (non-ferrous), and P (steel). Meets dimensional and tolerance requirements defined under SAE AS5202 and ISO 11926-1 porting standards.
Installation is performed by qualified machinists or toolroom technicians using the appropriate AS5202-series porting tool holder. Ensure the tool body and insert pocket are clean and free of chips before seating the insert. Follow the tool manufacturer torque and clamping guidance for the specific holder design. Always reference applicable SAE and ISO porting standards when setting up the operation to confirm correct port geometry and finish requirements.
We pulled together the parts most installs need for this unit, plus a few add-ons worth a look. Check what you need — nothing here blocks checkout.
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