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The ALLIED MACHINE AND ENGINEERING J1926-09-C5A is a coated carbide porting insert designed for hydraulic port sealing and fluid-power connector applications. Manufactured to the J1926 insert style in size code 09, this insert features a C5A grade carbide substrate with a TiAlN (titanium aluminum nitride) coating for extended tool life across a wide range of workpiece materials. It conforms to multiple international and industry standards including SAE J-1926, ISO 11926-1, ISO 6149, and MS-33649. Machinists and tool-and-die professionals install this insert in porting and spotfacing tooling systems where consistent seating geometry and coating durability are required.
This insert is suited for universal material applications, covering ISO work material groups H, K, N, and P — spanning hardened materials, cast iron, non-ferrous alloys, and steels. It is intended for use in CNC machining centers and manual setups where SAE J-1926 or ISO 6149 port-style geometry must be produced or refinished. Typical applications include hydraulic manifold porting, fluid-power component finishing, and aerospace or industrial connector seat preparation where dimensional conformance to SAE AS5202 and JDS-G173.1 standards is specified.
Designed for use with J1926-style porting and spotfacing tooling systems that accept size code 09 inserts. Conforms to SAE J-1926, ISO 11926-1, ISO 6149, SAE AS5202, SAE J-2244-1, JDS-G173.1, and MS-33649 standards, making it interchangeable in any toolholder engineered to those specifications.
Installation is performed by qualified machinists or tool-and-die technicians using compatible porting toolholders rated for this insert style and size code. Ensure the machine spindle is fully stopped and the toolholder is properly secured before seating or removing the insert. Follow the toolholder manufacturer's clamping torque guidance and verify insert seating before initiating a cut. Inspect the insert edge condition before each use; a chipped or worn TiAlN coating reduces dimensional accuracy in seating geometry.
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