Xtrweld 1592 Contact Tip 5/64 Inch 1500 Series Mig

Product Description

The XTRWELD 1592 is a standard contact tip designed for MIG welding applications using 5/64 inch wire. It follows the Bernard 1500 Series style and measures 0.309 inches in diameter. This tip threads into compatible MIG gun necks and serves as a wear item replaced during routine torch maintenance. Welding technicians, fabricators, and maintenance welders install and swap these tips as part of normal gun upkeep. The tip is marked with its part number and size, making field identification quick during changeouts.

This contact tip is suited for production welding, fabrication shops, and maintenance environments where Bernard-style 1500 Series consumables are in use. It is designed for use with Bernard BTB, S-Gun, and W-Gun torches. Because it follows the standard 1500 Series profile, it can serve as a full replacement for Bernard Centerfire, Quick Tip, AccuLock, and S Series consumables in compatible guns. These series are not cross-mixable within a single gun setup but function as complete drop-in replacements when switching over entirely.

Key Features

• 5/64 inch wire size, 0.309 inch tip diameter for precise wire-to-tip fit
• Bernard 1500 Series OEM-style profile for direct interchangeability with Bernard traditional consumables
• Compatible with Bernard BTB, S-Gun, and W-Gun torches
• Marked with part number and size for quick identification during torch service
• Sold per pack with a minimum order quantity of 1

Compatibility

Designed for use with Bernard BTB, S-Gun, and W-Gun MIG torches using the 1500 Series consumable platform. Functions as a full replacement for Bernard Centerfire, Quick Tip, AccuLock, and S Series contact tips in compatible gun configurations. These consumable series are not mixable within the same torch setup.

Installation Notes

Contact tips are installed and removed by hand or with a contact tip wrench after the MIG welder is powered down and the wire feeder is disabled. Inspect the torch neck threads before installing a new tip to avoid cross-threading. Overtightening can deform the tip and affect wire feed; snug by hand or with light tool contact is standard practice. Replace tips when the bore shows visible wear, elongation, or spatter buildup that affects arc consistency.

Technical Specifications

• Wire Size: 5/64 inches
• Tip Diameter: 0.309 inches
• Series: 1500 Standard
• Weight: 0.44 pounds
• UOM: Pack
• Minimum Order Quantity: 1

Standard Information

• Brand: XTRWELD
• Manufacturer Part Number: 1592