Tweco 1260-1682 Mig Welding Nozzle 5/8 Inch Bore 450A

Product Description

The TWECO 1260-1682 is a coarse-threaded copper MIG welding nozzle designed for use with standard EL gas diffusers on MIG welding guns rated up to 450 amps. The nozzle features a 5/8-inch (0.625-inch) bore, a 3.365-inch length, and a 0.875-inch outer diameter. It uses a 3-piece construction consisting of a nozzle housing cut and formed from 122 DHP copper alloy tubing, a solid brass nozzle insert with machined internal threads, and a G7 silicone nozzle insulator that provides electrical isolation from the gas diffuser. The part number is roll-stamped on the exterior for quick field identification. Sold as a 2-pack.

This nozzle is suited for medium to heavy duty MIG welding applications. The protruding contact tip relationship of 1/4 inch makes it well-suited for welding open root pipe joints or tight weld joints where the torch must reach into confined geometry. This configuration places the contact tip closer to the work and extends electrical stick-out, which is appropriate for applications requiring precise arc placement. The nozzle threads directly onto standard EL gas diffusers and is a common replacement consumable for professional welders and fabrication shops running higher-amperage MIG setups.

Key Features

• 5/8-inch bore and 3.365-inch length rated for welding up to 450 amps
• 3-piece design eliminates the need for a separate insulator
• Nozzle housing formed from 122 DHP copper alloy tubing for thermal conductivity and durability
• Solid brass nozzle insert with machined internal threads to match EL gas diffuser
• G7 silicone nozzle insulator provides reliable electrical isolation from the gas diffuser
• Part number roll-stamped on exterior for easy identification during consumable changes
• Sold as a 2-pack per unit

Compatibility

Designed to thread onto standard EL gas diffusers. Compatible with MIG welding guns configured for standard EL-style front-end consumables rated up to 450 amps.

Installation Notes

Installation is performed by licensed welders or qualified fabrication technicians. Before replacing nozzle consumables, power down the welding machine and allow the gun to cool fully. Thread the nozzle onto the EL gas diffuser by hand until snug — avoid over-tightening, which can damage the insulator or distort the brass insert threads. Inspect the nozzle insulator and housing for spatter buildup or cracking at each consumable change interval.

Technical Specifications

• Bore Diameter: 0.625 inches
• Nozzle Length: 3.365 inches
• Outer Diameter: 0.875 inches
• Maximum Amperage: 450 amps
• Tip Relationship: Protruding, 1/4 inch
• Thread Type: Coarse thread
• Nozzle Housing Material: 122 DHP copper alloy
• Nozzle Insert Material: Solid brass
• Nozzle Insulator Material: G7 silicone
• Weight: 0.23 pounds
• Pack Quantity: 2 per pack
• UPC: 608246153759

Standard Information

• Brand: TWECO
• Manufacturer Part Number: 1260-1682