Tweco 1027-1032 Mig Gun 250A 15 Ft Miller

Product Description

The TWECO 1027-1032 is a 15-foot, air-cooled MIG gun rated at 250 amps with a 60% duty cycle using CO2 shielding gas. It accepts wire up to 0.045 inches and is built around a three-layer conductor tube construction consisting of a copper tube, silicone-resin glass insulator, and metal jacket, angled at 60 degrees with a 3-inch radius. The rear connection is configured for Miller wire feeders. This gun is intended for installation and use by welding professionals and skilled tradespeople working in fabrication, maintenance, and production environments.

The 1027-1032 is suited for a wide range of applications including farm and garage maintenance, shop fabrication, artistic metalwork, and general production welding. The fully insulated Mig-Kwik connection allows the operator to connect or disconnect the gun at the wire feeder quickly. Front and rear spring strain relief extend cable life in demanding, repetitive-use settings. The 60-degree conductor tube swivels 360 degrees around the handle and can be removed and replaced without pulling the conduit.

Key Features

• 250 A rating at 60% duty cycle with CO2 gas
• Accepts wire up to 0.045 inches in diameter
• Three-layer conductor tube: copper tube, silicone-resin glass insulator, and metal jacket
• 60-degree metal-jacketed conductor tube with 3-inch radius; swivels 360 degrees around handle
• Oval handle design reduces operator fatigue during extended use
• Split-half handle case allows field repair without additional connectors
• Fully insulated Mig-Kwik connection for quick connect and disconnect at the wire feeder
• Front and rear spring strain relief for extended service life

Compatibility

Configured with a rear Miller connection for use with compatible Miller wire feeders. Accepts standard front-end consumables designed for 250 A MIG guns with 0.045-inch wire capacity.

Installation Notes

Installation should be performed by a qualified welder or welding equipment technician. Power down and de-energize the wire feeder before connecting or disconnecting the gun at the feeder. Verify that the liner, contact tip, and nozzle are correctly seated before initiating a weld. Follow applicable AWS and equipment-manufacturer guidelines for MIG gun setup and periodic inspection.

Technical Specifications

• Current Rating: 250 A
• Duty Cycle: 60% with CO2 gas
• Cable Length: 15 feet
• Wire Capacity: Up to 0.045 inches
• Conductor Tube Angle: 60 degrees at 3-inch radius
• Cooling Method: Air-cooled
• Connection Type: Miller rear connection
• Weight: 9.95 pounds

Standard Information

• Brand: TWECO
• Manufacturer Part Number: 1027-1032