Starrett 20635 Welded Bandsaw Blade 5-8 Tpi Bi-metal

Product Description

The STARRETT 20635 is a welded bi-metal bandsaw blade engineered for high-performance cutting in industrial and professional shop environments. At 11 feet 6 inches in length and 1 inch wide, this blade is sized for mid-to-large floor-standing bandsaws. The blade measures 0.035 inches thick and runs a variable 5 to 8 TPI pitch pattern, which reduces harmonic vibration and improves chip evacuation across a range of material thicknesses. The cutting edge is high speed steel, while the flexible back material provides fatigue resistance through continuous-feed cutting cycles. This is a Starrett Intenss PRO series blade, designed for demanding production cutting applications.

The STARRETT 20635 is suited for cutting ferrous and non-ferrous metals including structural steel, tubing, solid bar stock, aluminum extrusions, and similar shop materials. The raker tooth set and positive rake angle are optimized for straight, controlled cuts through dense cross-sections. Variable pitch reduces blade noise and vibration, making this blade appropriate for both intermittent job-shop use and sustained production cutting. Licensed professionals and skilled tradespeople in metal fabrication, HVAC sheet metal shops, and mechanical contractors are the primary installers.

Key Features

• Bi-metal construction with high speed steel teeth for extended blade life on ferrous and non-ferrous metals
• Variable 5 to 8 TPI pitch reduces vibration and improves cut quality across varying material thicknesses
• Raker tooth set with positive rake angle for efficient chip removal and straight cuts
• Flexible back type resists fatigue and cracking under continuous cutting loads
• Welded construction provides a consistent, balanced blade loop for smooth tracking on bandsaw wheels
• Intenss PRO series designation indicates commercial-grade blade specification

Compatibility

Designed as a welded replacement bandsaw blade for floor-standing bandsaws accepting a blade length of 11 feet 6 inches, 1 inch width, and 0.035 inch thickness. Verify your saw's blade length specification before installation.

Installation Notes

Bandsaw blade installation and tensioning should be performed by a qualified technician familiar with the specific saw manufacturer's guidelines. Disconnect and lock out power to the bandsaw before removing the old blade or mounting the new one. Use appropriate blade-handling gloves when working with bi-metal blades, as tooth edges remain sharp even before first use. Confirm blade tracking and tension adjustment according to the saw manufacturer's specifications before returning the machine to service.