Sgs 35275 Square End Mill 3/32 in 2 Flute Solid Carbide

Product Description

The SGS 35275 is a solid carbide square end mill designed for precision milling of non-ferrous metals and similar materials. With a 0.0938 inch (3/32 inch) mill diameter and a 3/8 inch length of cut, this tool is built for tight-tolerance slot milling, profiling, and contouring in small-feature applications. The 2-flute, spiral-flute geometry with a 30-degree helix angle promotes efficient chip evacuation and smooth cutting action. The straight cylindrical shank measures 1/8 inch in diameter, and the overall length is 1.5 inches. This is a right-hand cut, right-hand flute, centercutting end mill suitable for plunge and ramp entry. It is an uncoated, single-end tool in the SGS Series 52 lineup, used by machinists and tool-and-die professionals in CNC and manual milling operations.

This end mill is intended for use on non-ferrous metals, including aluminum, brass, copper, and similar materials designated by the N workpiece material code. Its compact diameter and regular-length geometry make it well suited for fine detail work, small pockets, and narrow slots in production and prototype machining environments. The centercutting design allows direct plunge entry without a pre-drilled hole, adding flexibility on CNC machining centers and manual knee mills alike.

Key Features

• 0.0938 inch (3/32 inch) mill diameter with mill diameter tolerance of +0.000/-0.002 inches for consistent fit in close-tolerance applications
• 2-flute spiral flute geometry with 30-degree helix angle for efficient chip removal in non-ferrous materials
• Centercutting design allows direct plunge milling without a pilot hole
• Solid carbide construction provides rigidity and wear resistance in small-diameter tooling
• Right-hand cut and right-hand flute orientation for standard CNC and manual spindle setups
• Straight cylindrical shank with tight shank diameter tolerance of +0.00000/-0.00032 inches for secure toolholder grip

Compatibility

Designed as an OEM-style replacement and standard tooling option for 1/8 inch straight shank tool holders used in CNC machining centers, manual knee mills, and high-speed spindle applications where small-diameter solid carbide end mills are required.

Installation Notes

Installation should be performed by a qualified machinist following standard toolroom practices. Ensure the spindle is fully stopped and the machine is powered down before changing tooling. Secure the shank in a collet or end mill holder to the appropriate holding depth, verifying that the shank tolerance is compatible with your toolholder specification. Follow machine manufacturer guidelines and applicable shop safety codes when setting tool offsets and feed-and-speed parameters for solid carbide tooling in non-ferrous applications.