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The JERGENS 49811 is a secondary ball lock modular fixturing liner designed for use in precision workholding and fixture plate systems. This liner provides a repeatable, secure interface between the fixture plate and the ball lock receiver, supporting fast pallet or fixture changeover without sacrificing positional accuracy. It features a 1.3772-inch outside diameter and a 25mm inside diameter, with a plate thickness tolerance of plus or minus 0.0050 inches. Compatible with 0.75-inch plate thickness, the 49811 is a machined component installed by tooling engineers, machine shop technicians, and fixture builders working in CNC machining environments.
The JERGENS 49811 is suited for secondary ball lock system installations where modular fixturing plates are used in horizontal or vertical machining centers. It is intended for installations into 0.75-inch thick fixture plates and integrates with ball lock receiver shanks to enable tool-free, repeatable fixture location. This liner is a standard component in modular fixturing setups common in production machining, job shops, and precision manufacturing environments requiring consistent fixture repeatability.
Designed for use with JERGENS Ball Lock modular fixturing systems requiring a secondary liner in 0.75-inch thick fixture plates with a 1.3772-inch bore OD and 25mm ID.
Installation is typically performed by tooling engineers or machine shop technicians using standard press or hand-fit methods appropriate for the bore tolerance. Ensure the fixture plate bore is clean and within specified tolerances before installing the liner. Verify plate thickness matches the 0.75-inch specified compatibility before installation. Do not force the liner into an undersized bore, as this may compromise positional accuracy or damage the component.
We pulled together the parts most installs need for this unit, plus a few add-ons worth a look. Check what you need — nothing here blocks checkout.
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