Iscar 6004495 DGR3102C6D IC830 Carbide Cutoff Insert

Product Description

The ISCAR 6004495 is a solid carbide double-end cutoff and parting insert with a 3.1 mm (0.122 inch) cutting width, designed for use in Do-Grip style grooving and parting toolholders. This insert carries the IC830 manufacturer grade and features a PVD coating process for enhanced wear resistance in demanding cutting applications. It incorporates a right-hand lead angle of 6 degrees, a relief angle of 7 degrees, and a corner radius of 0.20 mm (0.008 inch), making it well-suited for precision parting operations. Licensed machinists and CNC lathe operators typically handle installation and indexing of this insert in production turning environments.

This insert is intended for parting and cutoff operations where tight dimensional control is required. Its primary workpiece material classification targets superalloys, aligning with ISO material codes M, P, and S. The Do-Grip series design accommodates clamp-style insert holding, and the double-end configuration allows the insert to be flipped for extended tool life. Typical applications include production turning on CNC lathes in aerospace, power generation, and precision machining shops working with difficult-to-machine alloys. The maximum depth of cut is 18.0 mm (0.709 inch), supporting a wide range of bar and tube parting operations.

Key Features

• Solid carbide construction with IC830 grade PVD coating for high-temperature and wear resistance
• 3.1 mm cutting width with a 0.20 mm corner radius for clean parting cuts
• Double-end insert design doubles usable tool life per insert
• Right-hand lead angle of 6 degrees reduces lateral cutting forces during parting
• Maximum depth of cut of 18.0 mm suits a broad range of bar stock and tube diameters
• Clamp-style holding method for secure, repeatable insert seating in Do-Grip toolholders

Compatibility

Designed for use with ISCAR Do-Grip series clamp-style parting and grooving toolholders accepting insert seat size 2 and DGR-style inserts. No additional specific compatible model numbers were provided in the available product data.

Installation Notes

Installation should be performed by a qualified machinist or CNC tooling technician with the machine fully powered down and all spindle motion stopped before indexing or replacing the insert. Use the appropriate torque wrench and clamping hardware specified for the Do-Grip toolholder to secure the insert without over-tightening the clamp. Inspect the insert seat for debris or damage before seating the insert to ensure proper contact and dimensional accuracy. Always verify insert orientation and lead angle direction match the intended cut direction before resuming operations.