Ingersoll Cutting Tools 6178185 Grooving Insert Tdxu-e

Product Description

The INGERSOLL CUTTING TOOLS 6178185 is a solid carbide grooving insert designed for precision grooving and parting operations on CNC lathes and turning centers. Built to the TDXU-E series specification, it features a neutral hand orientation and a 0.118 inch cutting width, making it well suited for consistent, repeatable groove profiles. The CVD-applied multilayer coating - TiCN, Al2O3, and Titanium Nitride - delivers thermal resistance and wear protection across a broad range of cutting conditions. A positive rake angle of 7 degrees and the XU-Universal chip breaker geometry promote efficient chip evacuation and reduced cutting forces. Licensed machinists and CNC operators install this insert as part of a clamp-style toolholder system.

This insert is rated for use in grooving applications where maximum depth of cut ranges from 0.300 to 1.000 inch. Its primary workpiece material designation is cast iron, though the XU-Universal chip breaker geometry and TT7505 grade are engineered to perform across a range of workpiece materials in both roughing and finishing groove passes. It is appropriate for production turning environments where consistent tool life and dimensional accuracy in groove width are required. The 90-degree lead angle supports direct radial plunge grooving without angled approach compensation.

Key Features

• Solid carbide substrate with CVD multilayer coating: TiCN, Al2O3, and Titanium Nitride for extended wear life
• 0.118 inch cutting width with 0.012 inch corner radius for precise groove geometry
• XU-Universal chip breaker promotes reliable chip control across varied depths and feed rates
• Positive 7-degree rake angle reduces cutting forces and heat generation at the cutting edge
• Maximum depth of cut range of 0.300 to 1.000 inch suits both shallow and deep groove applications
• Clamp-style insert holding method compatible with standard TDXU-E series toolholders

Compatibility

Designed for use with TDXU-E series clamp-style grooving toolholders accepting TDXU insert style, size code 3.

Installation Notes

This insert is installed by a qualified machinist or CNC tooling technician. Power down and lock out the machine spindle before changing inserts. Seat the insert firmly against the toolholder pocket and verify clamp engagement before resuming cutting operations. Follow the toolholder manufacturer's clamping torque guidance and inspect the insert seating surface for chips or debris prior to installation.