Ingersoll Cutting Tools 5615061 Milling Insert IN2505 Carbide

Product Description

The INGERSOLL CUTTING TOOLS 5615061 is a solid carbide triangular milling insert designed for high-performance metal removal in demanding machining applications. Manufactured to grade IN2505, it features a dual PVD coating of TiAlN and TiN that extends tool life across a wide range of workpiece materials. The insert measures 0.2720 inches on its inscribed circle and 0.1570 inches thick, with a corner radius of 0.0310 inches (1/32 inch) for controlled edge geometry. With three cutting edges per insert, this right-hand, positive-rake design is suited for milling operations in production shops and job shops where consistency and edge reliability are critical.

This insert is intended for use in milling cutters across a broad range of machining scenarios, including light to moderate depths of cut up to 0.2700 inches. It is rated for use on steel, stainless steel, cast iron, superalloys, titanium, and hard materials, covering ISO material groups P, M, K, S, and H. Compatible cutter series include 1K_1D, 1KJ1D, 1KV1D, and KJ5D. The HR chip breaker geometry promotes efficient chip control during milling. This insert is sold individually with a minimum order quantity of 10.

Key Features

• Grade IN2505 micrograin solid carbide substrate for wear resistance and toughness
• Dual PVD coating: TiAlN and TiN for thermal and abrasion resistance
• Triangle insert shape (THLS series) with 60-degree included angle and positive rake
• Three right-hand cutting edges per insert for extended tool utilization
• HR chip breaker for reliable chip control in steel and difficult-to-machine alloys
• Screw-held, single-sided insert for repeatable seating in compatible toolholders

Compatibility

Compatible with cutter series 1K_1D, 1KJ1D, 1KV1D, and KJ5D. ANSI and ISO code: THLS060408FR IN2505. Insert size code: 060408.

Installation Notes

Installation is performed by qualified machinists or toolroom technicians. Before replacing inserts, power down and lock out the spindle per machine-specific lockout/tagout procedures. Use the manufacturer-specified torque screwdriver to secure the clamping screw - do not overtighten by hand or with general-purpose tools, as this can damage the insert pocket. Inspect the insert seat and clamping screw for wear or debris before seating a new insert.