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The DON-JO EF634PC is a flush bolt cut out filler plate designed to cover unused or obsolete flush bolt cutouts in door stiles. It provides a clean, finished appearance on doors where flush bolt hardware has been removed or was never installed. The plate measures 1 inch wide by 6.75 inches long by 0.5 inches in height profile, making it a direct fit for standard flush bolt mortise cutouts. It ships in a prime coat finish, ready for field painting to match the surrounding door finish. Door hardware installers and finish carpenters typically install this plate as part of a door hardware changeover or repair.
The EF634PC is suited for commercial and residential door applications where a flush bolt pocket needs to be covered cleanly. Common scenarios include replacing double-door hardware configurations, refinishing or rehanging doors with legacy cutouts, or completing a hardware retrofit where flush bolts are no longer required. The prime coat finish accommodates a wide range of field-applied topcoats. It is sold individually and is also available in case quantities of 10 units.
Designed as an OEM-style replacement filler plate for standard flush bolt cutout mortises found in residential and commercial door stiles.
Installation is typically performed by a door hardware installer or finish carpenter. Before installation, confirm the existing cutout dimensions match the plate footprint to ensure full coverage. Secure the plate using appropriate fasteners for the door material, and apply a compatible topcoat over the prime finish once the plate is set. No special tools or permits are ordinarily required for this hardware application.
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